Vehicle Builds

Prototype, Replica and Electric Vehicle Builds

We don’t stop at the drawing. IonLab Engineering builds working vehicles: prototype cars and motorcycles, high-quality replicas of rare and historically important vehicles, and electric conversions.

For replicas and restorations, we reverse engineer original parts and assemblies, recreate them accurately in CAD, and manufacture and assemble them to a high standard. For new and electric vehicles, we take designs through to physical prototypes, then fit sensors and test them to verify performance.

  • Prototype builds: cars, motorcycles and specialist vehicles

  • Reverse engineering: measuring, modelling and remaking parts that are no longer available

  • Replica builds: rare and historically important vehicles, built to a high standard

  • EV conversions: complete electric powertrains using our own BMS, vehicle control and motor control

  • Testing and validation: instrumented testing to confirm the vehicle performs as designed

What We Do

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Vehicle Design

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Expertise & Approach